Die Casting Services
Die casting is a manufacturing process used to produce precisely shaped metal components by injecting molten metal into a steel mold under high pressure. Die casting service usually apply to widely used for creating parts with complex shapes, high dimensional accuracy, and smooth surface finishes. Most industries like automotive, aerospace, electronics, and consumer goods require custom die-casting solutions to meet unique design and performance specifications.
ISO 9001:2015 certification
Tolerances as tight as ±0.004"" (0.1 mm)
Technical support and design guidance
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1 hour Instant Quotes
3
3 days Lead time
1
1 pcs MOQ
0.01mm
0.01mm Tolerances
Die Casting
Die casting injects molten metal into steel molds under high pressure to produce precise metal parts. It delivers complex geometries, tight dimensional accuracy and smooth surfaces. ZPL serves automotive, aerospace, electronics and consumer sectors with custom die casting solutions.
Hot chamber die casting process
Hot chamber die casting is a process that uses low-melting-point alloys to melt the metal through a gooseneck into the mold at injection pressures of 1,000 - 5,000 psi. Suitable for mass production of relatively complex parts.
This process is suitable for zinc alloys, lean alloys, copper and other low melting point alloys.
Cold chamber die casting process
A die casting for high melting point alloys that helps reduce heat in the machine and solves corrosion problems in machine parts and related components by passing the metal through a shot chamber into the mold at pressures of 2,000 to 20,000 psi.
This process is mainly used for high melting point alloys such as aluminum, magnesium, some copper and iron alloys.
Die Casting Processing Parts Display
We supply diverse die casting materials selected based on your product’s application. Stainless steel delivers high strength, impact resistance and great weldability, ideal for automotive components. Share your target material, and we customize casting solutions for your project.
Die Casting Machining Materials
We offer diverse die casting materials matched to your product application. Stainless steel, widely used in automotive parts, delivers superior strength, impact resistance and reliable weldability. Share your target material, and we customize die casting services for your project.
| Samples | Materials | Description |
|---|---|---|
 | Aluminum | 6000 & 7000 series aluminum (6061,6082,7075) feature excellent strength-to-weight ratio, good ductility, stiffness, corrosion resistance & machinability, ideal for aerospace mounts, skins and ribs. |
 | Copper | Copper has excellent thermal conductivity, electrical conductivity and plasticity. It is also highly ductile, corrosion resistant and easy to weld. |
 | Stainless steel | Stainless steel (304,316,410) delivers outstanding corrosion resistance and mechanical strength, widely adopted for aerospace engine, landing gear & structural parts. |
 | Titanium | Titanium (Ti-6Al-4V, Grade 2) boasts superior strength-to-weight ratio, outstanding corrosion & temperature resistance, ideal for aerospace high-load components. |
 | Plastic | Plastics (POM, PEEK, ABS) feature diverse grades, low cost & fast machining, ideal for custom CNC prototype and functional parts. |
Die Casting Processing Surface Treatment
Surface treatment is vital for die cast parts, boosting functionality, visual quality and service life. Our available finishes include polishing, anodizing, powder coating and plating to enhance corrosion & wear resistance while delivering premium aesthetics. At ZPL Precision, we offer custom die casting surface treatment solutions tailored to your unique design and performance requirements.
| Samples | Process | Description |
|---|---|---|
 | Sandblasting | Sandblasting creates a matte part finish for aesthetic purposes, ready for subsequent secondary surface treatments. |
 | Anodizing | Anodizing boosts metal corrosion resistance, hardness and wear protection, ideal for aerospace, auto, precision and mechanical components. |
 | Electrostatic spraying | Electrostatic powder spraying applies dry powder electrostatically, cured by heat or UV, differing from solvent-based traditional liquid coatings. |
 | Polishing | Our polishing covers Ra 0.8 to Ra 0.1. Abrasive media finishes part surfaces, delivering tailored gloss levels per your specifications. |
 | Plating | Electroplating deposits metal ions via electric current, shielding component surfaces against rust and corrosive damage. |
Why Choose ZPL Precision for Custom Die Casting Services?
ZPL Precision delivers premium die casting services. We achieve tight tolerances of ±0.05mm for standard components and down to ±0.01mm for high-demanding applications. Our machining center handles complex, intricate geometries and multi-material production to match your specifications. We offer 24/7 engineering support; our seasoned team provides continuous guidance throughout your project to maximize the performance of your die-cast parts.
High precision standard
For small batch parts, die-casting services can achieve standard tolerances of ±0.05mm. For parts with higher requirements, we can also achieve ±0.01mm
Handling complex designs
The die-casting processing center of ZPL Precision is capable of processing all kinds of complex and precise parts. No matter what materials or how difficult it is, we can manufacture parts that meet your unique needs
24/7 engineering support
ZPL Precision is equipped with experienced engineers to answer your questions during the project and always provides first-class engineering support to help you achieve the best results from the project.
FAQ
ZPL Precision support the two primary methods of die casting service; hot chamber die casting and cold chamber die casting. Hot chamber casting is typically used with lower melting point materials such as zinc and magnesium. Cold chamber casting is often used for comparatively higher melting point materials such as aluminum.
The die casting process within our service can create parts with alloys of the following elements (listed from most common to least):
Aluminum – Lightweight, high dimensional stability, good corrosion resistance and mechanical properties, high thermal and electrical conductivity, strength at elevated temperatures
Zinc – Easy to cast, high ductility, high impact strength, easily plated Magnesium – Easy to machine, excellent strength-to-weight ratio
Copper – High hardness and corrosion resistance, high mechanical properties, excellent wear resistance and dimensional stability
Lead / Tin – High density, good dimensional control, special forms of corrosion resistance
Automotive – Die casting solution is used to manufacture engine components, transmission housings, wheels, and other critical parts that require strength, precision, and lightweight properties.
Aerospace – Die-casting components, such as brackets, housings, and structural parts, are essential for the aerospace industry, which demands high strength-to-weight ratios and precise tolerances.
Electronics – Die casting plays a vital role in the production of heat sinks, enclosures, connectors, and other parts for electronic devices, offering both performance and aesthetic appeal.
Consumer Goods – Household appliances, furniture hardware, and other consumer products often use die-cast parts for their durability and smooth finishes.
Medical Devices – Die casting provides critical parts for medical equipment, including casings, connectors, and other components that must meet stringent quality and precision standards.
Industrial Equipment – Die-casting parts like pump housings, valve bodies, and structural components are widely used in the manufacturing of industrial machinery and equipment.
Die Casting Equipment
